Custom Furnace Heating Elements

Custom Furnace Heating Elements are electric resistance heating components for high-temperature furnaces, kilns, sintering systems, heat-treatment equipment, and laboratory furnaces. We manufacture Silicon Carbide (SiC) and Molybdenum Disilicide (MoSi₂) heating elements in customized shapes, dimensions, resistance values, and connection configurations.
For OEM and replacement projects, elements can be manufactured from CAD drawings, dimensional sketches, physical samples, or electrical parameters, allowing the specification to be matched to the customer's furnace. 

SiC & MoSi₂ Material Options
SiC Heating Elements are widely used for high-temperature electric heating, particularly in air-fired furnace systems. Silicon carbide combines electrical resistance with high-temperature stability, making it suitable for applications where many metallic heating elements are no longer practical. Available configurations include ED, U, DB, H, W, SC, SCR, and UX, with selected products specified for element temperatures around 1600–1625°C, depending on grade and operating conditions.
MoSi₂ Heating Elements are selected when higher element temperatures are required. In an oxidizing atmosphere, MoSi₂ can form a protective silica layer during oxidation, supporting high-temperature operation in air. Available configurations include U, W, I, L, and special shapes, with selected products specified for element temperatures up to approximately 1800–1850°C, depending on grade and operating conditions.
Element temperature is not the same as furnace chamber temperature. Actual limits depend on grade, atmosphere, surface loading, furnace design, and installation. 

Customized Geometry
Available options include:

• SiC: ED, U, DB, H, W, SC, SCR, UX
• MoSi₂: U, W, I, L and special technical geometries
• Diameter
• Heated-zone length
• Cold-end length
• Overall length
• Center distance
• Terminal configuration

Selected U-type SiC elements are available in diameters of approximately 14–30 mm, while dimensions and resistance can be customized according to the furnace design.

Precise Electrical Matching
For OEM and replacement orders, specifications can include:

• Rated voltage
• Required power
• Target resistance (Ω)
• Number of elements
• Heating-zone circuit arrangement
• Terminal connection type

Correct electrical matching helps the element operate within the intended furnace electrical design and reduces the risk of specification incompatibility or excessive electrical loading.

The manufacturing facility covers approximately 40,000 m² and includes eight process-based workshops for material preparation, batching, molding, bonding, drying, resistance adjustment, finishing, and maintenance. Production equipment includes hydraulic presses, sintering furnaces, forming and cutting equipment, and inspection instruments. (elemaheating.com)
Published manufacturing information states that SiC products undergo high-temperature firing at over 2000°C, followed by machining and terminal processing. (elemaheating.com)
Finished elements are checked according to the approved specification, with attention to dimensions, resistance, surface condition, and finished-element integrity. For repeat orders, approved specifications can be retained as production references. 

Technical Ceramics: Firing and sintering of alumina, zirconia, porcelain, refractory and other ceramic components.
Powder Metallurgy: High-temperature sintering and thermal processing of metal powders and formed components.
Glass Processing: Thermal treatment, laboratory glass processing and other high-temperature glass applications.
Electronic & Advanced Materials: Heat treatment of electronic ceramics, magnetic materials and other high-temperature materials.
Heat Treatment: Annealing, stress relieving and other controlled thermal cycles.
Laboratory Furnaces: Replacement elements for box, tube, muffle and other high-temperature research furnaces. 

We supply furnace manufacturers, distributors, importers, kiln rebuilders, and industrial heating spare-part suppliers.
Services include:

• Production from CAD drawings or physical samples
• Customized electrical and dimensional specifications
• Repeat-order production based on approved specifications
• Technical evaluation before quotation
• Protective export packaging for international shipment

For quotation, provide the element type, dimensions, resistance, voltage, power, furnace temperature, atmosphere, and quantity. MOQ, sample availability and lead time are confirmed according to specification and order volume.